sigma purline rollformer line roll forming machine

Product Details

Sigma purline Roll Forming Machine

Configurations	3T manual decoiler,Feeding,flatten,punching,forming station,cutting ,Output table,Hydraulic station,Control desk,Spare part list

Material	Raw material		Galvanized
	Thickness		1,5 mm - 3,0 mm
Finished products	Profile height(h)		100 mm - 300 mm
	Flange width(b)		40 mm - 80 mm
	Flange height (c)		12 mm - 20 mm
	Maximum hole diameter deviation		+2 mm/-0 mm
	Minimum finished product length		at least 1500 mm
	Maximum finished product length		at least 12000 mm
	Length tolerance:		±1.5mm per each pieces

Decoiler	Inner Diameter		450-550mm
	Outer Diameter		max 1500mm
	Max Coil width		500mm
	Capacity		3T
	Width of feeding		300mm
	Capability		3Ton
	Range of expand(by manual)		420mm—550mm
	Mode of expand &fight		inner expand &fight by manual
	Way of feeding		manual
	Color		Blue (or base on customer request)
	Quantity		1

Feeding	Feeding type		adjustable
	Feeding width range		200-600mm
	Entrance and guide roller		diameter is ￠65mm, material is SAE1045, HRC48-52° surface with chrome
	Quantity		1
	Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.
Flattener	Flattener roller:		upper is 3 rollers, down is 4 stations（total is 7 rollers）
	Flattener roller material		SAE 1045 thermal treatment hardness 48-52 HRC
	Diameter of flattener shaft		￠76mm, material is SAE 1045, hardening and tempering
	Drive by motor:		5.5kw AC motor (Guomao of China)
	The quantity of leveler rolls must be planned according to thickness 1.5mm to 3.0mm.

Main Forming Machine	Forming steps		20rollers
	Design type		Guide column
	Machine frame		Memorial arch
	shaft material		45# steel with tempering
	Work speed		5-15m/min
	Transport		By gear
	Power of main machine		22kw
	Type of cutting and punching		Hydraulic
	Cutting tolerance		±1mm
	Blade material		GCr12MoV quenching treatment 58-60°
	Cutter quantity		1 set
	Working pressure		20MPA
	Thickness range		1.5-3.0mm
	Maximum production speed:		not less than 10 meters per minute (for non-perforated profiles, excluding cutting)
	Machine Voltage, Frequency, Phase		380 V, 50 Hz, 3Phase
	Roller material		ASTM52100 chrome plated surface with hardness 58-62 degree ,CNC,
	Shaft diameter		￠76mm material: SAE1045 with quenching and tempering
	Transmission		by chain, one inch, double line
	Machine base frame		adopt H beam welding steel
	Roll former has leveling bolts in the base for adjust the leveling
	In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction.
	Machine adopt iron cast as station to make machine in strong
	The main machine is with protection cover to keep safe
	To avoid accidents,all of drive part adopt protect cover

Output table	Table for reception of the cut profiles		with roller transporter allowing to unload
	Unloading of the finished products from the table of cut profiles		manual
	Frame		welding by tube
	Size:		about 2.0m long0.6mwide0.9mhigh
	Supporter roller		ASTM 1045 with chrome
	Diameter of rollers		55mm
	Color		Blue or base on customer request


Control Device	Control	By PLC
	Touch screen	Taiwan Weinview
	Frequency converter brand	Yaskawa, quantity: 2
	Voltage, Frequency,	380 V, 50 Hz, 3Phase
	PLC language	As required
	Touch screen	Delta
	Function	Automatic length and quantity measurement
Hydraulic System	Hydraulic oil	46#
	Hydraulic power	7.5kw
	Cutting length	As required
	Working pressure	12-16Mpa adjustable
	Solenoid valve:	2 groups (1 for pre-punching and 1 for cutting)
	No distorting or wasting. High level safety factor.
Spare part list	Name	Quantity
	bearing	10 units
	Limit switch	6 units
	Relay	4 sets
	Screw + screw cap	some pieces
	Oil tube	4 unit
	Screw for station	5 unit
	Punching die	One complete set (only punching head)
	Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools